Beschreibung Lean Maintenance: A Practical, Step-By-Step Guide for Increasing Efficiency. The book is about applying Lean manufacturing principles to industrial maintenance in order to improve the efficiency and be able to do more with the same (or less) resources. By industrial maintenance we mean the maintenance that takes place in factories and industrial facilities. The book is the result of multiple improvement projects carried out by the authors in various industrial settings and sectors in the past 10 years.The approach works and can be applied in any industry. It yields results without investment. The book is a step-by-step guide that takes the reader through the maintenance process, from equipment failure to finished repair. In each step of the process, the typical inefficiencies are explained and tools are given to improve the process. The book is meant to be used as a guide in an improvement journey. The improvement approach presented in the book is very close to the shop floor and instructs the reader to engage with all team members in the maintenance department in every step of the process, in order to make the improvements sustainable.If one looks at the main market indexes, between one third and one half of companies on those indexes belong to the industrial sector: automotive, power generation, basic materials, chemicals, consumer goods, et cetera. Those companies spend on average 2 5% of plant replacement value per year on maintenance. About one third of this cost is maintenance labor.The maintenance work that gets done every day in factories around the world is typically inefficient, from a Lean perspective: time is wasted, different tasks are not properly coordinated, job durations are overestimated and job plans, when they exist, are thus "inflated" to cover up the inefficiency.All this happens because maintenance tends to be the "forgotten" area of efficiency in industrial companies, as much of the improvements are carried out on the (literally) productive areas of the factories. When companies set out to "improve" maintenance, they typically do it through budget cuts that can risk the reliability of the equipment.The authors believe there is a better way to do more with the same resources through a carefulreview of the current way of working and the introduction of Lean.With this book , the authors try to bring to maintenance managers and practitioners the tools theyneed to quickly improve efficiency (in a matter of weeks) without any investment.
The Five Principles of Lean ~ It encourages the practice of continuous improvement and is based on the fundamental idea of respect for people. Womack and Jones defined the five principles of Lean manufacturing in their book “The Machine That Changed the World”. The five principles are considered a recipe for improving workplace efficiency and include: 1) defining value, 2) mapping the value stream, 3) creating flow, 4 .
Lean Management - American Academy of Ophthalmology ~ Lean implementations increase both staff and physician satisfaction; Get Lean with These AAOE Practice Management Tools. AAOE provides a series of innovative Lean tools crafted specifically for ophthalmic practices. eBook and Tool Set: The Lean Practice: A Step-by-Step Guide for Running an Efficient and Profitable Practice
What Is Lean Management? Definition & Benefits ~ Lean management is more like a guide for building a stable organization that evolves constantly and helps to identify actual problems and remove them. The main purpose of Lean management is creating value to the customer by optimizing resources. Lean management principles aims to create a stable workflow based on actual customer’s demand.
The Five Steps of Lean Implementation ~ The Five Steps of Lean Implementation. Step 1: Specify Value Define value from the perspective of the final customer. Express value in terms of a specific product, which meets the customer's needs at a specific price and at a specific time. Step 2: Map Identify the value stream, the set of all specific actions required to bring a specific product through the three critical management tasks of .
IMPROVING MAINTENANCE BY REDUCING HUMAN ERROR ~ maintenance issues, however, some are general purpose tools with applications in both maintenance and operational areas. These methodologies are summarised below: 1.2 BACKGROUND Maintenance has a major relevance to the business performance of industry. Whenever a machine stops due to a breakdown, or for essential routine maintenance, it incurs .
Introduction to Lean Manufacturing / Lean Production ~ Lean provides tools and processes to eliminate waste from the manufacturing process resulting in improved efficiency, effectiveness, and profitability.
ORGANIZATIONAL ASSESSMENT: EFFECTIVENESS VS. EFFICIENCY ~ Practical implications – The assessment of the organizational performance helps companies to improve their reports, assures smoother competition in the global market and creates a sustainable competitive advantage. Originality/Value – The paper revealed that organization can be assessed either within effectiveness or efficiency perspective. Organization striving for excellent performance .
PS Manual-Preventive and Predictive Maintenance ~ maintenance organizations to include the process of predictive maintenance in their maintenance programs. A total PPM program is absolutely essential to an efficient, reliable and safe production process. Benefits are direct and substantial, including: high product quality, long machine life, avoidance of work stoppage, high safety, high morale and fewer frustrations. There are five essential .
Operations & Maintenance Best Practices Guide: Release 3 ~ This Operations and Maintenance (O&M) Best Practices Guide was developed under the direction of the U.S. Department of Energy’s Federal Energy Management Program (FEMP). The mission of FEMP is to facilitate the Federal Government’s implementation of sound, cost-effective energy management and investment practices to enhance the nation’s energy security and environmental stewardship. Each .
BUSINESS GUIDE TO PAPER REDUCTION ~ The second section is a step-by-step guide to implementing a paper reduction campaign in a company. While every company will implement paper reduction in a way that is most appropriate to its culture and organization, in general most or all of the steps outlined in this guide will be necessary for a comprehensive reduction campaign. These steps .
Lean Construction / Principles, Methods & Practices ~ Lean production is a simplistic, efficient philosophy that gained attention after automobile manufacturer Toyota implemented the method after the war. This method, Toyota Production System or TPS, became renowned due to its creator Engineer Ohno. Ohno developed the groundwork for a production system that allowed for greater customer satisfaction, fewer inventories and less waste. In the 1990s .
7 steps to solve your operational problems / BDC.ca ~ Here’s how to use a step-by-step approach to solve recurring problems in your company’s operations. . To learn more about operational efficiency, download your free copy of our eBook Create a leaner, more profitable business: A guide for entrepreneurs. Related to this article: Entrepreneur story - Automation helps Alberta manufacturer ride out the economic storm Related Topics. How to .
Lean manufacturing for Management Consultants and Business ~ Lean manufacturing for Management Consultants and Business Analysts 1. 1 Essential Lean Manufacturing for Management Consultants Practical guide with cases and exercises 2. 2 Most treat production as a black-box but if you want to be a great consultant you will have to get into details 3.
o 5S: GOOD HOUSEKEEPING TECHNIQUES FOR ENHANCING ~ includes primary maintenance of equipment. Note: Cleaning is not polishing, etc., to make the piece of equipment more beautiful it – looks after its condition and fitness for use. • Divide the total area in zones and allocate responsibility for cleaning for each zone. Your work place becomes free of dirt and stains which is the starting point for quality. Your equipment lifespan will be .
HOTEL MAINTENANCE MANAGEMENT ~ that guides this decision is time constraint required to deliver work. In house maintenance it is also influenced by the strategic value of the service and the availability of the resource in the market. In maintenance practice an important challenge is maintaining energy efficiency because of the increasing electronic equipment and high volume of lights . 3 ACKNOWLEGDEMENT This thesis, which .
lean - Lean Enterprise Institute / Lean Production ~ Our global mission is to be the leading lean educators for society in maximizing value and minimizing waste. To accomplish this goal, we develop and advance lean principles, tools, and techniques designed to enable positive change.
Efficient Plant - The Source For Reliability Solutions ~ Maintenance teams are finding themselves in the middle of a major shift toward digitalization of work processes. Brad Budde, Vice President, Digital at Emerson Automation Solutions, discusses how digital tools and content can be used to help maintenance teams identify, plan, and execute work in ways that improve key performance measures such as maintenance speed […]
Work Study and Industrial Engineering - Management Study Guide ~ Increasing efficiency of organization. For an organization, productivity can be increased over a period of time, if workers are efficient and are focused. Therefore, advantages of work study are as follows: Increase in production efficiency. Higher levels of production and optimum utilization of resources. Efficient flow of material and products. Efficient handling of material and better .
Operating room management - Wikipedia ~ Operating room management is the science of how to run an operating room suite. Operational operating room management focuses on maximizing operational efficiency at the facility, i.e. to maximize the number of surgical cases that can be done on a given day while minimizing the required resources and related costs. For example, what is the number of required anaesthetists or the scrub nurses .
Lean Management - Kanbanchi ~ What is Lean? Lean management is as an approach to running an organisation that supports the concept of continuous improvement. In other words, it is an ongoing effort to improve products, services, or processes, which require “incremental” improvement over time in order to increase efficiency and quality.
Chapter 5 Types of Maintenance Programs ~ to how maintenance can be performed to ensure equipment reaches or exceeds its design life have been developed in the United States. In addition to waiting for a piece of equipment to fail (reactive maintenance), we can utilize preventive maintenance, predictive maintenance, or reliability centered . maintenance. 5.2 Reactive Maintenance
Kanban Software for Agile Project Management ~ Visualize ANY workflow in minutes . Managing dependencies and tracking the overall status has become the major time-eater for most of the managers and their teams. Having flexible Kanban Boards and built-in Business Rules, you automate all existing processes, dependencies, and interactions.This makes status always accurate and nothing falls through the cracks.
Short Interval Control Identifies Improvements / Lean ~ At a practical level, SIC is implemented as a series of short (five to ten minute), focused line-based reviews, carried out every two to four hours by front-line teams to review losses and to identify actions that will improve performance in the future. An effective SIC process is all about repeated cycles of identifying and then implementing effective actions to improve performance. To .
Manufacturing / Developer Portal : ThingWorx ~ Increase flexibility and efficiency; Improve reliability of data collection and mitigate data loss ; Rapid implementation and fast time to value; Asset Advisor. ThingWorx Asset Advisor App is a pre-built app for real-time visibility into the health and status of critical assets. With ThingWorx Asset Advisor you can create alerts for maintenance and service to rectify problems that may impact .